Integrating lean maintenance and smart monitoring to enhance energy efficiency in hybrid solar-mechanical systems

Arowolo, Modupe and Hamid, Oluremi Funmilayo and Baptiste, Marvin (2025) Integrating lean maintenance and smart monitoring to enhance energy efficiency in hybrid solar-mechanical systems. World Journal of Advanced Research and Reviews, 26 (3). pp. 1981-1995. ISSN 2581-9615

This article examines the integration of lean maintenance methodologies with smart monitoring technologies to optimize energy efficiency in hybrid solar-mechanical systems across the United States. Through empirical analysis and case studies, we demonstrate how principles such as 5S, Kaizen, and PDCA can be effectively combined with IoT sensors, machine learning algorithms, and predictive analytics to reduce waste, minimize downtime, and maximize energy yield. Our findings indicate that integrated approaches can achieve energy efficiency improvements of 15-27% compared to traditional maintenance regimes, with corresponding reductions in operational costs of 18-32%. The research highlights the synergistic relationship between process optimization and technological innovation, providing a framework for implementation that is adaptable across various scales and configurations of hybrid energy systems.